8 documented cases.
Real results.
No demos, no renders, no promises. Each case includes the technical challenge, the solution we designed, and evidence of the result in active production.
Integrated leak test + CNC screwdriving station for monoblock
Challenge: Eliminate oil leaks in monoblock and guarantee correct torque at 12 critical points within takt time.
Complete refurbish of legacy leak tester that passed scrap as good
Challenge: Legacy machine with undetected occlusion failure. Formal complaint from Japanese OEM for defective parts released to line.
Migration from manual alignment to servo-controlled station — noise from 120 µm to 7 µm
Challenge: Manual process with 120 µm measurement noise vs 80 µm tolerance. Up to 6 minutes per part with hammer. The system guaranteed nothing.
Dual station with oil-free seal and synchronized traceability for Gear Housing
Challenge: Original Austrian design required oil to seal. Two perpendicular faces simultaneously. Class A laser marking without serial duplication.
Tier 1 leak test fixture with Cgk 2.04 when the competitor failed
Challenge: Previous solution failed to meet Cgk > 1.33 on any model for months. Mechanical vibration and fixturing without repeatability. Automotive OEM pressing.
Urgent recovery of 3 Sentinel I28 units in under 5 hours
Challenge: Three Sentinel I28 units contaminated with oil and dust. Internal O-rings damaged. Production line down for hours.
Recovery of critical medical-grade Black Belt Pro in just 3 hours
Challenge: Incorrect calibration by third party misadjusted dual flow transducer. Line down for a week and a half. ~18,000 parts backlog.
Elimination of false rejects in contaminated leak test equipment
Challenge: Sentinel A28 unit contaminated with dust and water. 100% of parts rejected by false leak positives.
Let's talk about your technical challenge.
No commitment. No sales rep.
Our engineers review your process and tell you if it has a solution — and how long it takes. If we're not the right option, we'll tell you that too.
Talk to an engineer →